American Stator BLDC Motor Tools

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Additional reference information for homebuilt BLDC motors including termination types, winding combinations, and practical tips.

Delta vs Wye (Star) Termination

Theoretically, the ratio between Delta and Wye is 1.732 (√3). However, in practice this number is closer to 1.8.

A motor with a given number of turns, terminated Wye, yields ~1.8 times more Kt (torque per amp) than a similarly wound motor terminated Delta, while the Kv (RPM/volt) is ~1.8 times lower.

Key Relationships

Kt = 1/Kv (in SI units, with RPM in rad/sec) Torque = Kt × Current (Amps) Kv_delta ≈ 1.8 × Kv_wye (same turns)

Important: If a motor is rewound to have the same Kv but with the other type of termination, the RPM and torque will be the same as before the rewind.

Delta Termination

Higher RPM, Less Torque

Each phase end connects to another phase start:
A-end → B-start, B-end → C-start, C-end → A-start

Wye (Star) Termination

Lower RPM, More Torque

All phase ends connect to a common neutral point.
ESC connects to the three phase starts.


Winding Diagram Table

This table shows common slot/pole combinations and their winding quality. Colors indicate suitability for use as a motor.

Slots 4P 6P 8P 10P 12P 14P 16P 18P 20P 22P
6 AaBbCc - AaBbCc AaBbCc - AaBbCc AaBbCc - AaBbCc AaBbCc
9 - AbCaBc AbCaBc AbCaBc ABCABCABC AbCaBc AbCaBc - AbCaBc AbCaBc
12 AaAaBbBbCcCc - AaAaBbBbCcCc AaBbCcAaBbCc - AaBbCcAaBbCc AaAaBbBbCcCc - AaBbCcAaBbCc AaBbCcAaBbCc
15 - - - AbCaBc... - AbCaBc... AbCaBc... - AbCaBc... AbCaBc...
18 - - - - - - AaAaBbBbCcCc... - AaBbCcAaBbCc... -
21 - - - - - AbCaBc... - - AbCaBc... AbCaBc...
24 - - - - - - - - AaBbCcAaBbCc... -
27 - - - - - - - - - -
36 - - - - - - - - - -

Legend

  • A, B, C - Clockwise (CW) winding for each phase
  • a, b, c - Counter-clockwise (CCW) winding for each phase
  • Blue - Good combination
  • White - Works
  • Red - Works, but not very well
  • Black - Does not work

Practical Tips

Winding Direction

Example: AaBbCc (6 teeth)

  • Phase A: Wind tooth 1 CW, continue to tooth 2 CCW
  • Phase B: Wind tooth 3 CW, continue to tooth 4 CCW
  • Phase C: Wind tooth 5 CW, continue to tooth 6 CCW

The alternating direction ensures proper magnetic field generation for smooth rotation.

Measuring Rm (4-Wire Method)

Equipment needed:

  • Ammeter (capable of 5A+)
  • Voltmeter (digital preferred)
  • 10-20 Ω (10W) resistor
  • 12V battery (e.g., 3S-4S LiPo)

Connect battery through resistor and ammeter to motor leads. Measure voltage drop directly across motor leads. Rm = V / I

CD-ROM Motor Winding

Typical 9N12P CD-ROM motors use the simplest winding pattern:

ABCABCABC - All teeth wound the same direction

Usually terminated Wye (Star). This is an excellent motor type for beginners to practice rewinding.

ESC RPM Limits

Electronic Speed Controllers (ESCs) have maximum RPM limits based on their timing update rate.

  • Standard ESCs: ~50,000-80,000 RPM
  • High-speed ESCs: 100,000+ RPM

Check manufacturer specs before using high-Kv motors with high cell counts.


Useful Formulas

Formula Description Units
Kv = RPM / V Velocity constant (no-load) RPM/V
Kt = 60 / (2π × Kv) Torque constant (SI conversion) N·m/A
Torque = Kt × (I - Io) Output torque N·m
P_copper = I² × Rm Copper (resistive) losses W
P_iron = V × Io Iron (magnetic) losses W
Km = Kt / √Rm Motor constant (quality metric) N·m/√W
Rm_T = Rm_20 × (1 + 0.00393 × ΔT) Resistance at temperature T Ω